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Turny Evo Autoadapt
Seat lift
EN Installation manual
Getting seated
Turny Evo
3
Thank you for choosing a
Turny Evo from Autoadapt!
Index
EN
The manual that follows is an integral, important part of the product, providing you with information on how to perform accurate and safe installation of the product. Please read through the manual carefully before starting your work.
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Once again, thank you for placing your confidence in our products! Autoadapt
EH
TA
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SAF
ON
If you have any questions about your customer’s adaptation, please feel free to contact Autoadapt. Your feedback is important to us. It helps us in our work of continuously improving our product and its installation. You can find more information about us and our range of car adaptation solutions by visiting www.autoadapt.com.
ICLE ADA
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Safe vehicle adaptation solutions For your safety Autoadapt products are designed and tested according to current directives and standards.
Installation 4 Fit wiring in the car 4 Install the bracket in the car 5 Connect Turny Evo 6 Activate the emergency-mode operation menu to install 7 Install Turny Evo on the bracket 7 Mount seat 8 Mount seat belt 10 Mount footrest and covers 14 Exit the emergency operation menu 15 Programme Turny Evo 18 Update the software 19 Troubleshooting
Technical specification
20
4
Turny Evo
Getting seated
Installation 1. Fit wiring in the car Fit wiring for the hand held control, door switch, ground and 12V. The illustration below shows the associated connection points in the unit. For a complete wiring diagram, see the back of the manual.
Hand held control The small magnet is for hanging up the hand held control. Position in a suitable place in the car’s panel and tightly screw from the back.
A / Option --optional function B / Lower anchor point --is connected later C / Female connector --is connected later
Door switch
Black cable Adjust the length of the cable and connect to the negative pole on the car battery.
B
C
A
Red cable 12V Adjust the length of the cable and connect to the positive pole on the car battery. Wire in the supplied fuse in close proximity to the car battery.
Note! Next to the swivel motor there is a rolled cable. This cable is for a future accessory and is not used at present.
2. Install the bracket in the car To install Turny Evo a bracket between the product and the floor of the car is required. We recommend a car specific bracket. In cases where there is no car specific bracket, a universal bracket is available. For a range of brackets, please see dealerweb.autoadapt.com To install the bracket, follow the relevant instructions that accompany the bracket.
Getting seated
Turny Evo
5
3. Connect Turny Evo Put Turny Evo on top of the bracket in the car and connect the wiring for the hand held control, door switch and 12V to the unit. Upon delivery Turny Evo is preprogrammed enabling it to be run once the hand held control is connected.
Installation
EN
Optional function buttons light up GREEN. Hold the selected button down. When the seat reaches its preprogrammed end position, it will stop automatically. To stop movement, release the button. Turny Evo's location in the vehicle on the right or left side determines the functions of buttons 2 and 4.
COMFORT forwards
SWIVEL in or out
SWIVEL in or out
COMFORT backwards
6
Turny Evo
Getting seated
4. Activate the emergency-mode operation menu to install To access all attachment points for installation Turny Evo must be emergency controlled. Be careful when manoeuvring the unit back into the car so that the lift is done correctly, see below.
0° 45°
IN
Lift OK OUT
Crash safety pin
113°
The illustration on the left shows a fully swivelled in Turny Evo where the crash safety pin has locked the seat in the correct position.
4.1 Activate the emergency-mode operating menu
Hold down the yellow button until the picture ”enter code” is displayed. Then enter the code 1, 1, 1, 2
4.2 Manoeuvre Turny Evo Switch between movements and directions to run the unit. Note that the symbols for ”in' and 'out' are laterally inverse in a left-side Turny Evo.
Lift
Select movement
Swivel
Lengthwise
Activate direction
Up
Down
In
Out
Backwards Forwards
Getting seated
Turny Evo
7
5. Install Turny Evo on the bracket Run the unit forwards and backwards to reach the attachment points on the base plate. Install Turny Evo using the nuts and bolts supplied with the bracket.
Installation
EN
Run the unit forwards to uncover the attachment points for the bracket at the rear.
Run the unit backwards to uncover the attachment points for the bracket at the front.
3 st
BACK
3 st
3 st
FRONT
3 st
6. Mount seat Swivel out and lower Turny Evo slightly to reach the attachment points for seat, belt and then covers. Fit the seat using the nuts and bolts supplied with the seat. A / rear holes --BEV seat --Compact seat --Adapter plate for Recaro seat A / front holes --Adapter plate for Carony system A B
8
Turny Evo
Getting seated
7. Mount seat belt
Always strive to achieve the following seat belt geometry as illustrated below. Specified degrees are obtained from the legal requirement / ECE R-14, Revision 5, seat belt attachment points Lower anchor point
Female connector
30-80°
80-45°
If the original belt has any kind of belt pretensioner or switch, the wiring must be adapted for connecting to the Turny Evo. The illustration on the next page shows a right-swivelling Turny Evo.
7.1 Cut off original connectors Cut off original connectors on lower anchor point, female connector and associated wiring on the floor under the seat.
7.2 Wire in new connections Replace original connections according to the illustration on the next page with supplied wire in connections. Ensure that the cable colours on the wire in connections match the same cable on Turny Evo.
7.3 Mount belt Mount according to the illustration on the next page using supplied z-iron, nuts, bolts. Use a washer if the hole pattern in OEM belt attachment is too big for the nut.
Getting seated
Turny Evo
9
Installation
EN
A
Energy bracket
x1
C
7/16 UNF x 22
x4
D
7/16 UNF
x4
E
12.5x26x2
x 2 (if necessary)
Wire in connections
B
Energy bracket
x1
3
x 12
4
1 2
2 1 E.g. B / female connector with belt pretensioner and switch.
Wirning from Turny Evo. E.g. B / lower anchor point with belt pretensioner.
Loosen the cable, located on the lift motor and attach it to the plate.
3
4 E.g. OEM wiring under seat.
10
Turny Evo
Getting seated
8. Mount footrest and covers Note! To reach all attachment points the Turny Evo must be swivelled out and lowered slightly. The illustration below shows the unit fully swivelled in to more easily show the location of the covers.
MODEL RIGHT Foot rest and front covers, mount in numerical order A
M4 x 8
B
M4 x 6
C
3.5 x 16
Cx1
Ax2 Ax2
Bx3
Dx4 x1 D
M5 x 6
E
M6 x 18
x1 Ex2
Tighten the screws indicated with arrows first when the footrest is in place.
Getting seated
Turny Evo
11
Installation
EN
MODEL RIGHT Rear covers, mount in numerical order A
M4 x 8
B
M4 x 6
F
4 x 16
Ax2
Fx2
Ax2
Ax2 Bx3
12
Turny Evo
Getting seated
Note! To reach all attachment points the Turny Evo must be turned out and lowered slightly. The illustration below shows the unit fully swivelled in to more easily show the location of the covers.
MODEL LEFT Foot rest and front covers, mount in numerical order A
M4 x 8
B
M4 x 6
C
3.5 x 16
Cx1
Ax2 Ax2
Bx3
Tighten the screws indicated with arrows first when the footrest is in place.
Dx4 x1
x1
D
M5 x 6
E
M6 x 18
Ex2
Getting seated
Turny Evo
13
Installation
EN
MODEL LEFT Rear covers, mount in numerical order A
M4 x 8
B
M4 x 6
Ax2
Ax2
Ax2
Ax2 Bx3
14
Turny Evo
Getting seated
9. Exit the emergency operation menu When the installation has finished the Turny Evo should be again put into normal operating mode. To return to normal operating mode the criteria in paragraphs 9.1 and 9.2 must be met.
9.1
Swivel the seat in The seat must be lifted all the way up and swivelled all the way in. Switch between movements and directions until the 'up' and ”in” symbols have greyed out. Note that the symbol for ”in” is laterally inverse in a left-side Turny Evo. Lift
Select movement
Swivel
Lengthwise
Activate direction
Up
In
9.2 Exit the emergency operation menu The seat must back over the starting position for the programming. A clicking sound can be heard when the seat passes over this position. Lengthwise Press 1 or 3 and select 'lengthwise'. Run the seat to the specified starting position by pressing 2 or 4 for 'forwards' or 'backwards'.
1
Press 4 for 'backwards'. Run the seat backwards until the 'exit' symbol lights up. If the seat stops before 'exit' lights up you can override the system by forcing the seat backwards by holding in button 4 for 'backwards' for four seconds. If the “exit” does not light up step 2 may have to be repeated. Starting position /
Run backwards
Exit 2
Press 1 or 3 and select 'exit'. Press 2 to confirm 'exit'. Turny Evo is now back in its normal operating mode.
3
If this screen is displayed the criteria to exit the system has not been achieved. Go back and do 9.1 again and then step 9.2. Press 1 or 3 to select the main menu at the top.
Getting seated
Turny Evo
15
10. Programme Turny Evo 10.1
Activate the programming menu
EN
10.2
Installation
Hold down the yellow button until the ”enter code” screen is displayed. Then enter the code 1, 2, 3, 4
Programme movement paths Turny Evo has three motors, a lengthwise, swivelling and lifting motor. These motors must be programmed to create two separate movement paths for the seat, a ”comfort” and a 'swivel out'. The movement path 'comfort' is the lengthwise path that the seat follows when the car door is closed. The movement path 'swivel out' is the combined swivelling and lifting path that the seat follows when the car door is open. Programme the swivel and lift movement as close as possible to the B pillar to maximise the legroom. The programmed path can vary by +/- 5 mm. Programme with an approx. 15 mm margin to prevent damage to the product and car. If you transfer to and from Turny Evo using a wheelchair, programme so that the seat stays below the wheelchair's seat height. There is also a margin to cope with transferring on uneven surfaces. Use 'gradually swivel out' first to achieve a gentle, smooth movement path. At the same time, always strive to keep the programming simple with as few steps as possible for the same reason. Fewer steps also minimises the risk of errors arising in the program. When first programming it can be difficult to achieve the optimal path. There is therefore the ability to save programming at any time and then directly go into editing mode to do any fine tuning required.
B pillar
16
Turny Evo
Getting seated
Program movement path, comfort 1
Confirm starting point. Press 4 for 'backwards' until the screen 2 comes up.
2
Correct starting position. Use 2 and 4, 'forwards” and 'backwards', to run to the desired front end position. (When screen 3 comes up it is possible to save the end position)
3
Press 3 to 'save' and continue programming. (Screen 4 comes up)
4
Use 2 and 4, 'forwards” and 'backwards', to run to the desired rear end position. (When screen 5 comes up it is possible to save the end position)
Tips!
The rear end position is the starting position for 'swivel out' below. Mark this starting position with a piece of tape. This marking can be useful in the event of any editing of the 'swivel out' path. Press 3 to 'save' and continue programming. (Screen 6 comes up)
5
Program movement path, swivel out Switch between screen 6 and 7 to program this path.
Lengthwise/swivel
The figure in the left corner shows how many degrees the seat is swivelled out. The seat must be swivelled out 45 degrees before lifting is possible. Press 1 to select in the main menu at the top. Press 2 to activate selected direction (displayed as a large symbol to the right of the screen). Press 3 for 'sequentially swivel out' (+1° at a time). Press 4 to select direction 'gradually swivel out', 'forwards' or 'backwards'.
6 Gradually swivel out
Forwards
'Gradually swivel out' is a combined swivel and forward movement. We recommend first using this swivel first to achieve a gentle, smooth movement path. Backwards
Lift Press 1 or 3 to select the main menu at the top. Press 2 for 'down'. Press 4 for 'up'.
7
Exit 8
Press 1 to select in the main menu at the top. Press 3 to save and exit from the programming mode. Turny Evo is now back in its normal operating mode.
Getting seated
Turny Evo
Edit movement path, comfort The front end position allows you to edit and save separately, steps 9-11. To edit and save the rear end position, steps 12-13, editing of the front end position is required first.
EN
Run the seat in normal operating mode and swivel the seat fully into the car. Activate the programming menu. Hold down the yellow button in the middle of the hand held control until the 'enter code' screen is displayed. Then enter the code 1, 2, 3, 4 (Screen 10 comes up)
10 Use 2 and 4, 'forwards' and 'backwards', to run to the desired front end position. (When screen 11 comes up it is possible to save the new end position)
11
12
Alternative A - Press 1 to 'save' and exit from the programming mode. Turny Evo is now back in its normal operating mode. Alternative A - Press 3 to 'save and continue' and program rear end position. (Screen 12 comes up) Use 2 and 4, 'forwards” and 'backwards', to run to the desired rear end position. (When screen 13 comes up it is possible to save the new end position)
The rear end position must be programmed behind the starting position for 'swivel out'. If the end position is programmed in front of the starting point, it will not be possible to manoeuvre the seat and the programming must be done again. Movement path 'swivel out'
Starting point 'swivel out' This starting position was previously marked with a piece of tape in the programming. Rear end position 'comfort' 13 Press 1 to 'save' and exit from the programming mode. Turny Evo is now back in its normal operating mode. Edit movement path, swivel out 14
15
It is possible to begin editing from any point on the path. If the first part of the programming is good you do not need to program the whole path. Swivel out in normal operating mode to the point from which new programming is preferred to be done. Activate the programming menu. Hold down the yellow button in the middle of the hand held control until the 'enter code' screen is displayed. Then enter the code 1, 2, 3, 4 Press 2 for 'continue'. Programme new swivel and lift, see illustration 6-8. Press 1 for cancel and exit. Press 4 to directly enter the emergency operation menu.
Installation
9
17
18
Turny Evo
Getting seated
11. Update the software To update the software in the unit a new hand held control with the new program version is required. Open the car door where Turny Evo is installed and ensure that the hand held control lights up. Replace the existing hand held control with the new one. The door must be open until step 3 below.
1
Activate the programming menu. Hold down the yellow button in the middle of the hand held control until the screen 'enter code' is displayed. Then enter the code 4, 3, 2, 1 (Screen 2 comes up)
2
Press 2 for cancel and exit. Press 4 for starting the update.
3
Update in progress.
4
Update finished. Close the door and open again. (Screen 4 comes up)
5
If Turny Evo is installed on the right side of the car, it is now possible to start programming movement paths, see chapter 10. If Turny Evo is installed on the left side of the car you must inform the system about this, see next step below.
6
Activate the programming menu. Hold down the yellow button in the middle of the hand held control until the 'enter code' screen is displayed. Then enter the code 1, 1, 1, 3 (Screen 6 comes up)
7
Press 4 for 'continue' installation. Press 3 for 'OK'. (Screen 7 comes up)
8
Start programming of movement paths, see chapter 10. Note that the choice of installation 'left' is only saved if programming is done in direct connection to the choice. If this is not done in direct connection you must go in and select the 'left' installation again.
Getting seated
Turny Evo
19
12. Troubleshooting Recommended action
Warning, the backrest is reclined too far. Lifting movement out is stopped. Lift up is still possible.
Raise the backrest. Raise the seat again if it is difficult to get to the knob.
Warning, Incomplete seat swivel-in. Turny Evo is not in a crash-safe position. The symbol is laterally inverse on a left-side Turny Evo.
Swivel the seat all the way in.
Low battery charge.
Charge the vehicle battery.
1. Hand held control spiral-haped cable break. 2. Connection problems between the hand held control and the circuit board.
1. Replace the cable. 2. Contact your installation technician.
1. Swivel motor blocked. 2. Swivel motor pulse generator error. 1. Lift motor blocked. 2. Lift motor pulse generator error 1. Lengthwise adjustment motor blocked. 2. Lengthwise adjustment motor pulse generator error.
1. Check that there are no obstructions. 2. Check the connector to ensure that no cables are loose. 3. Follow the emergency operation instructions. Contact your installation technician if the fault persists.
Swivel motor pinch protection activated.
Lift motor pinch protection activated.
When encountering an obstruction, Turny Evo will stop and back a little. Remove the obstruction and try again.
Lengthwise adjustment motor pinch protection activated. Cable break or limit switch for the swivel motor out of service. Cable break or limit switch for the lift motor out of service. Cable break or limit switch for lengthwise adjustment motor out of service.
Follow the emergency operation instructions. Contact your installation technician if the error persists.
EN Installation
Warnings/error messages
Turny Evo
Getting seated
Warnings/error messages
Recommended action
Swivel motor overloaded.
Lift motor overloaded.
Make sure there are no obstructions and try again with an empty seat. Contact your installation technician if the error persists.
Lengthwise adjustment motor overloaded
Swivel motor switch activated in wrong position.
Lift motor switch activated in wrong position.
Follow the Emergency Operation with Hand Control instructions to reset Turny Evo's start position. Contact your installation technician if the error persists.
Lengthwise adjustment motor switch activated in wrong position. Follow the Emergency Operation with Hand Control instructions to reset Turny Evo's start position. Contact your installation technician if the error persists.
Turny Evo has lost its position.
Technical specification From above, swivelled out to the right
From behind, swivelled out to the right and lowered
54.2 cm
16.3 cm 39 cm
70.3 cm
20
113°
Length with retracted foot rest......................... 70.3 cm Width.................................................... 54.2 cm Swivel increments.........................................0-113° Installation height, up to seat attachment.............. 16.3 cm Lift height..................................................39 cm Lengthwise movement.................................... 41 cm
Product weight............................................ 84 kg Weight capacity*.......................................... 180 kg Max power consumption................................... 14 A Power consumption at rest........................... ≈ 0.8 mA Fuse...........................................................15A Power requirements......................................... 12V
* Weight capacity refers to the total weight of the seat, its accessories and the user.
Turny Evo
21
EN Installation
Getting seated
Wiring diagram Turny Evo Door Switch Installation (illustrate door open)
Wire Collor List SB = Black GN = Green BN = Brown Y = Yellow R = Red OR = Orange W = White GR = Grey Y-GN = Yellow/Green
1 2 3
423752 Limit Switch Length
3
3
3
1 2
3
1
M
438516 C8
1 2 3 4
3
1 2 3 4
3
438537 C6
1
1
2
2 4,7 K Ω
2 4,7 K Ω 3
438537 C7
438537 C9
1
1
438537 C5
2 4,7 K Ω
1
Rotation Moto 423582 Limit Switch Seat Back
438516 C9
1
X = No Connection
1 2
423752 Limit Switch Lift
438516 C10 426634
423753 Limit Switch Rotation
438537 C8
Interface Turny
Interface Vehicle
420049 Door Safety Switch
GND
438516 C16
438537 Wire 2 SB 1 mm²
438537 Wire 1 SB 1 mm²
423582 Wire 2 SB 0,5 mm²
423582 Wire 1 SB 0,5 mm²
438516 Wire 17 SB 1 mm²
438516 Wire 18 Y-GN 1 mm²
438516 Wire 19 GR 1 mm²
438516 Wire 20 GR 1 mm²
438537 Wire 7 SB 1 mm²
Seat Back Out Of Position
Motor Rotation
GND
438623 Power Module
X4 X11 X6 X10
Interface Turny Interface Vehicle
X3 X2
438537 C4
1 2
438537 C1
X22
1 2
1 2
423582
X6
1 2
1 2
438516 C3
1 2
X5
Door Switch
1 2
438516 C5
X4
1 2
X3
Limit Switch Length
1 2
438537 C2
1 2
438537 C3
X2
1 2
X1
438516 Wire 26 R 2,5 mm²
Limit Switch Lift
438516 C17
1 2
438516 Wire 25 SB 2,5 mm²
1 2
1 2
438516 Wire 16 SB 1 mm²
Limit Switch Rotation
438516 C18
438516 C15 438516 Wire 15 SB 1 mm²
438516 C2
1 2
1 2 3 4
438537 Wire 6 SB 1 mm²
438516 C13 438516 Wire 11 SB 1 mm² 438516 Wire 12 SB 1 mm² 438516 Wire 13 SB 1 mm² 438516 Wire 14 SB 1 mm²
1 2
1 2 3 4
438537 Wire 5 SB 1 mm²
438516 C14
438516 C12
438516 Wire 6 SB 4 mm²
423580
Power Supply
Fuse 15A
2 1 438516 Wire 5 R 4 mm²
2 1
423580 Wire 1 R 6 mm²
438537 Wire 1 Y-GN 1 mm²
423580 Wire 2 SB 6 mm²
+12V
X7
X4
X3 X2
X14
M129
X9 X7 X8 X5
Remote
438537 C10 1 2 3 4 5 6
X11 1 2 3 4 5 6
438516 C6 1 2 3 4
X10 1 2 3 4
438537 Wire 9 SB 0,5 mm² 438537 Wire 10 R 0,5 mm² 438537 Wire 11 OR 0,5 mm² 438537 Wire 12 W 0,5 mm² 438537 Wire 13 Y 0,5 mm² 438537 Wire 14 GR 0,5 mm²
438516 Wire 1 SB 1,0 mm² 438516 Wire 2 SB 1,0 mm² 438516 Wire 3 SB 1,0 mm² 438516 Wire 4 SB 1,0 mm²
M 438537 C11
1 2 3 4
440109 C2
Motor Length Motor Left Side Version = 421821 Length Motor Right Side Version = 421822 Rotation Motor Left Side Version = 424216 Rotation Motor Left Side Version = 423472
Hand Control
X8
1 2 3 4
438516 C11
438519Lift Motor
1 2
438519 Wire 1 Y 0,25 mm² 438519 Wire 2 GN 0,25 mm² 438519 Wire 3 R 0,25 mm² 438519 Wire 4 SB 0,25 mm²
1 2 3 4
No Connection
Spare
1 2 3 4
438519 -2
X14 1 2 3 4
1 2 3 4
438516 C7
M
438519 Wire 2 R 2,5 mm²
438519 Wire 1 SB 2,5 mm²
438516 Wire 23 GR 1 mm²
438516 Wire 24 GR 1 mm²
438516 Wire 22 GR 1 mm²
438516 Wire 21 GR 1 mm²
1 2 3 4
Length Motor
Pulse Sensor Lift
1 2
438519 -3
X28 1 2
1 2
X9 1 2
438516 C4
1 2
438516 C1
438537 Wire 3 SB 1 mm²
438537 Wire 4 SB 1 mm²
1 2 3 4
438537 C5
M
Motor Lift
X25 1 2
1 2
438537 C4
438537 Wire 2 SB 1 mm²
438537 Wire 1 SB 1 mm²
423582 Wire 2 SB 0,5 mm²
423582 Wire 1 SB 0,5 mm²
Rotation Motor
Pulse Sensor Length
Motor Length
X7 1 2
1 2
438537 C1
1 2
X22
Pulse Sensor Rotation
Motor Rotation
1 2
423582
1 2
X6
Seat Back Out Of Position
e Collor List = Black = Green = Brown = Yellow = Red = Orange = White = Grey N = Yellow/Green
Interface Hand Control 440109 Wire 1 W 0,14 mm² 440109 Wire 2 BN 0,14 mm² 440109 Wire 3 GN 0,14 mm² 440109 Wire 4 Y 0,14 mm² 440109 C1
X
X
1 2 3 4 5 6
440158 Hand Control
Interface Vehicle Interface Turny
XXXXXX
X28
X1
X25
X22
Interface Vehicle
Interface Turny
Remote 2
6
1 2 3 4 5 6
5
+12V
1
4 3
SB = 0V R = +12V OR = UP W = Right Y = Left GR = Down
GND
1976 ISO/IEC 17025
Accredited by SWEDAC as testing laboratory in accordance with ISO/IEC 17025:2005 Quality system certified in accordance with ISO 9001:2008 Illustrations, descriptions and specifications in the user manual are based on current product information. Autoadapt reserves the right to make alterations without previous notice. © 2015 Autoadapt AB
422821-3 2015/04 EN
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AUTOADAPT AB Åkerivägen 7 S-443 61 Stenkullen Sweden Phone: +46 302 254 00 E-mail: [email protected]